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The Evolution of Pickleball Paddles: From Wood to Gen 4 Foam Core Paddles

Evolution of Pickleball Paddles: Pickleball has grown rapidly, and paddle technology has evolved just as fast. What started with simple wooden paddles has transformed into high-performance gear designed for power, spin, and control. Now, with the introduction of Gen 4 foam core paddles, the sport is entering a new era.

Understanding the history of paddle innovation can help players choose the right equipment for their game. Let’s take a look at how paddles have evolved over time.

Gen 0: The Wooden Paddle Era (1965–1990s)

When pickleball was invented in 1965, paddle technology was non-existent. Players used thick plywood paddles, similar to oversized ping-pong paddles. These paddles were:

  • Heavy – Often weighing over 12 ounces, making quick exchanges difficult.
  • Basic – No edge guards, grip technology, or material advancements.
  • Durable – While long-lasting, they offered little flexibility in playstyle.

Wood paddles were functional, but once new materials entered the game, they quickly became obsolete.

Gen 1: The Honeycomb Revolution (1990s–2010s)

The introduction of honeycomb cores in the 1990s transformed pickleball forever. Manufacturers replaced wood with lightweight polymer honeycomb cores and composite faces, creating paddles that were:

  • Lighter – Easier to maneuver than heavy wooden paddles.
  • More responsive – Allowed for better touch, spin, and power.
  • More consistent – Expanded sweet spots led to greater shot accuracy.

By the mid-2000s, honeycomb-core paddles became the standard at all levels, providing players with more finesse and control.

Gen 2: Thermoformed Paddles and Foam Edge Walls (2023–Present)

The next leap in paddle technology came with thermoforming, a heat-pressing process that created a stiffer, unibody design for increased power. Innovations included:

  • Raw carbon fiber faces – Increased spin and control.
  • Thermoformed construction – Improved structural integrity and power.
  • Foam-injected edge walls – Expanded the sweet spot and enhanced stability.

The Core Crushing Problem

While Gen 2 paddles dominated pro and amateur play, they had one major issue: core crushing.

  • Repeated impact weakened the polymer honeycomb core, leading to shorter paddle lifespans.
  • Some paddles exceeded legal power limits, making them unusable for regulation play.

This problem led manufacturers to explore new core technologies, bringing us to Gen 3 paddles.

Gen 3: Floating Core Paddles (2024–Present)

To solve durability concerns and improve performance, paddle makers introduced floating core technology. Instead of just reinforcing the edges with foam, manufacturers started placing foam layers inside the core, resulting in:

  • Plush feel with added power – Increased dwell time for better control and spin.
  • Better vibration dampening – Softer feel on off-center hits.
  • More consistency – Flexible cores made paddles more forgiving.

Popular Gen 3 paddles include the Gearbox Pro Power and JOOLA Gen 3/3S/Pro IV, both featuring internal foam layers for a unique playing experience. However, manufacturers were already working on the next big innovation—a paddle with no honeycomb core at all.

Gen 4: The All-Foam Revolution (2025–Beyond)

The latest breakthrough in paddle technology is Gen 4 all-foam paddles, which completely eliminate the honeycomb core. Instead, these paddles are made from solid foam, offering:

  • Larger sweet spots – Foam distributes energy evenly, eliminating dead zones.
  • Greater durability – No honeycomb means no core crushing or structural breakdown.
  • Enhanced spin and control – Increased dwell time allows players to shape shots more effectively.
  • Customizable power levels – Foam density can be adjusted for different playstyles.

What Foam Core Paddles Mean for the Future

With Gen 4 paddles hitting the market, the future of pickleball equipment is changing. Players can expect:

  • Longer-lasting paddles – Fewer replacements due to core breakdown.
  • More consistent performance – No more unexpected power spikes from deteriorating cores.
  • Advanced customization – Paddle designs will be fine-tuned for different player needs.

As manufacturers continue pushing the limits of paddle technology, players at all levels will benefit from improved durability, control, and overall performance.

News in Brief: Evolution of Pickleball Paddles

Pickleball paddles have evolved from heavy wooden paddles to advanced foam-core designs. The latest Gen 4 paddles eliminate honeycomb cores, offering greater durability, larger sweet spots, and better shot control. This shift in technology is expected to reshape competitive and recreational play, making paddles more consistent and longer-lasting.

ALSO READ: The 7 Best Pickleball Paddles of 2025 – Expert-Tested and Ranked

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